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The proof is
on the workbench.

Real jobs from our Villiers workshop: rebuilt cylinders, new gears, machined glands, overhauled valves and the machines that make them.

Rods, pistons & glands MachiningRods, pistons & glandsNew chromed rods, pistons and threaded glands with fresh seals. Earthmoving cylinders CylindersEarthmoving cylindersA batch of yellow-iron cylinders in for a full rebuild. Bevel gears: before & after Gears & splinesBevel gears: before & afterShattered differential gears reproduced as new. Built from scratch CylindersBuilt from scratchOriginal cylinder alongside two units we fabricated new. Cylinder fabrication CylindersCylinder fabricationBarrels, rods, pistons and glands ready for assembly. Internal spline Gears & splinesInternal splineSplined coupling machined to match the original. Hub & stub axle MachiningHub & stub axleFabricated hub assembly, painted and ready to fit. Measured to the micron CylindersMeasured to the micronTube, rod stock, glands and seals checked before assembly. Final drive housing MachiningFinal drive housingHeavy final drive repair: bearing seats and seals. Machined glands MachiningMachined glandsThreaded glands and pistons straight off the lathe. Spline coupling Gears & splinesSpline couplingNew splined coupling seated on its shaft. Hex drive Gears & splinesHex driveInternal hex drive cut into solid bar. Valve cartridges ValvesValve cartridgesRelief and check-valve cartridges stripped for overhaul. Relief valve strip-down ValvesRelief valve strip-downEvery spring, poppet and seat inspected in order. Valve re-seal ValvesValve re-sealCartridges, springs and new O-rings laid out for assembly. Rebuilt cartridges ValvesRebuilt cartridgesTwo cartridges re-sealed and ready to go back in service. Turning section WorkshopTurning sectionLathe and milling machine side by side. Cutting WorkshopCuttingBandsaw for bar and tube stock. Lathe & mill-drill WorkshopLathe & mill-drillPrecision turning and milling for small parts. Centre lathe WorkshopCentre latheLong-bed lathe for rods and shafts. Clean bay WorkshopClean bayEvery component is washed before inspection. Hydraulic test bench WorkshopHydraulic test benchRebuilt cylinders are pressure-tested before delivery. Automatic bandsaw WorkshopAutomatic bandsawRepeatable cuts on heavy bar stock.

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